Surya Industrial Products is a Superlative Mold Temperature Controller Manufacturers in Pune, Suppliers, and Dealers in Pune. Mold Temperature Controller is an accurate machine that controls and holds the temperature of the molds during the injection molding or die casting process or extrusion process. It improves the quality of the product, cycle time and efficiency of production by maintaining the same temperature of the mold. A heating or cooling medium is circulated by the controller into the channels of the molds: water or oil is used to attain and maintain the required temperature.
What is a Mold Temperature Controller?
Mold Temperature Controller Suppliers in Pune is an industrial instrument that is used to keep the temperature stable and accurate in the molds throughout the manufacturing process. It is a very vital aspect in the process of assuring stability and quality of molded components in injection molding, blow molding, die-casting, and extrusion processes. The MTC works based on forced circulation of a heat transfer medium, usually water or oil, through the mold. It can either cool or warm the medium depending on the process needs to obtain and maintain the desired temperature.
Types of Mold Temperature Controller
As Mold Temperature Controller Dealers in Pune. Following are some types of Mold Temperature Controller:
By the heat transfer medium
- Water-based controllers: Mold Temperature Controller Dealers in Pune use water as the heat transfer medium, and they are very useful at temperatures that are usually below 180 °C. They are called fast cooling and heating, but they are more volatile, and they need more frequent rehydration.
- Oil-based controllers: These are operated with special thermal oil that allows them to operate at high temperatures, usually up to a temperature of 300 °C. They can be used in applications where there are high and constant temperatures and are not volatile, as compared to water.
By the control method
- On-off controllers: A simple type, which simply switches the heating device on or off to keep the temperature at a constant level. Such an approach may cause temperature variation.
- Proportional controllers: Mold Temperature Controller Manufacturers in Pune are used to adjust the input of heat depending on the error between the set point and the actual temperature. This offers more stable production as compared to on-off control.
- PID controllers: An Advanced (Proportional-Integral-Derivative) algorithm is used to correctly set the temperature continuously by changing the heating power. They are the most precise and are frequently applicable to the use of applications that have stringent temperature demands.
Technical Specifications of Mold Temperature Controller
We are the Technical specifications of Mold Temperature Controller Suppliers in Pune and providing these Specifications-
| Parameter |
Description |
| Product Type |
Mold Temperature Controller (MTC) |
| Control Method |
PID (Proportional–Integral–Derivative) with Auto-Tuning |
| Temperature Range |
Water Type: Up to 95°C
Oil Type: Up to 200°C / 300°C (depending on model) |
| Heating Medium |
Water or Heat Transfer Oil |
| Heating Capacity |
3 kW to 36 kW (customizable as per model) |
| Cooling Method |
Indirect Cooling via Heat Exchanger / Direct Cooling (optional) |
| Temperature Control Accuracy |
±0.1°C |
| Pump Type |
High-Pressure Centrifugal Pump / Gear Pump |
| Pump Capacity |
20 L/min to 200 L/min |
| Pump Power |
0.25 HP to 5 HP |
| Power Supply |
230V / 400V / 415V, 3 Phase, 50/60 Hz |
| Control System |
Digital PID Controller with LED/LCD Display |
| Display Indicators |
Temperature, Setpoint, Alarm Status, and Heating/Cooling Operation |
| Heating Element |
High-Efficiency Stainless Steel Tubular Heater |
| Cooling Valve |
Solenoid Valve or Proportional Control Valve |
| Temperature Sensor |
PT100 / Thermocouple Type K |
| Protection Features |
Overheat Protection, Pump Overload, Low Fluid Level, Phase Reversal, and Overpressure Safety |
| Control Accuracy |
±0.5°C or better |
| Alarm Function |
Visual and Aud |
Benefits/Features of Mold Temperature Controller
We are the top in features of Mold Temperature Controller Dealers in Pune.
- Enhanced Product Quality: Holds a steady temperature of the mould, provides uniform flow of the material, quality finish of the surface, and a high degree of dimensional accuracy.
- Reduced Cycle Time: A temperature control system that is optimized speeds up the speed of the molding process, which enhances the output and efficiency of production.
- Improved Process Stability: Provides constant temperature in the process, eliminating fluctuations that may bring defects or variations.
- Extended Mold Life: Stops over-thermal expansion and over-thermal contraction and reduces stress and wear on the parts of the mold.
- Minimized Product Defects: Minimizes instances of typical defects associated with molding, including warping, shrinkage, sink marks, and under-filling.
Applications of Mold Temperature Controller
We are the Applications of Mold Temperature Controller Suppliers in Pune, and we are Applicable in the following Areas-
- Plastic Injection Molding: Mold Temperature Controller ensures ideal temperature of the mold during the process of uniform cooling, enhanced surface finish and minimization of defects in the plastic parts.
- Blow Molding: Temperature Control Units provide a uniform thickness of the walls and surface by regulating mold temperature in the process of forming the bottles and containers.
- Die Casting: It manages the temperature of moulds in a metal casting process to avoid cracks, porosity and dimensional flaws on cast components.
- Rubber Molding: Oil Type Mould Temperature Controllers heat steadily to obtain adequate curing and eradicate deformation or surface flaws in rubber products.
- Extrusion Processes: Regulate the heat of dies and equipment to keep the material flowing continuously and the products of the correct size.
Why choose us?
- High-Quality Products: We design our Mold Temperature Controllers with high-quality parts and the latest technology to provide controlled and constant temperature control to any industrial endeavor.
- Customized Solutions: We provide customized MTC systems to suit particular process demands, either plastic injection molding, die-casting or rubber molding processes.
- Advanced Technology: Intelligent PID controllers, digital displays and efficient heat transfer systems are fitted inside the digital controller, so that the digital controller works accurately and efficiently in energy consumption.
Surya Industrial Products is a Mold Temperature Controller Manufacturers in Pune, Suppliers, and Dealers in Pune. Mold Temperature Controller is a necessary element in contemporary manufacturing production that provides accuracy in the question of temperature regulation of molds in plastic, rubber, and metal sectors. It improves the quality of the products, decreases the cycle time, and extends the mold life by ensuring an optimal level of mold temperature, which increases productivity and performance reliability. The decision to use a reliable and efficient MTC can assist manufacturers in creating stable production conditions, reducing the number of defects and optimizing the use of energy.
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