Thermocouple Sensor Manufacturers in Pune

Thermocouple Sensor in Pune - Surya Industrial Products

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Surya Industrial Products is an Elite Thermocouple Sensor Manufacturers in Pune, Suppliers, and Dealers in Pune. A Thermocouple Sensor is a common temperature-sensing instrument that works on the principle of the Setback effect, in which a voltage is produced when two different metals are brought into contact and subjected to varying temperatures. This may then be measured and turned into a temperature value. Thermocouples have been characterized by the wide temperature range quick response time, reliability, and cost-effectiveness thus is applicable in numerous industrial and scientific settings.

What is a Thermocouple Sensor?

Thermocouple Sensor Dealers in Pune, a temperature sensor that is constructed out of two dissimilar metal wires and is joined together at one end, referred to as the measuring or hot junction. When this junction is heated, it produces a tiny electromotive force (voltage) that depends on the difference between the temperature at the measuring junction and that at the reference junction or the cold junction and this is measured and interpreted by referring to standard reference tables to obtain the precise temperature.

Thermocouple Sensor Manufacturers in Pune, Suppliers and Dealers in Pune.

Types of Thermocouple Sensor

As Thermocouple Sensor Manufacturers in Pune. We provide some following types of Thermocouple Sensor:

Base metal types

Type J: Iron and constantan use magnetic and can be used in reducing or vacuum conditions.
Type K: It Works with chromel and alumel magnetic and most widely used with its broad range of temperature and its ability to work in oxidizing atmospheres.
Type T: It is made of copper and constantan; non-magnetic and can be used at cryogenic temperatures.
Type E: Utilizes chromel and constantan; non-magnetic and has the highest output of the base metal types, and therefore is good for cryogenic use.
Type N: Works with Nicrosil and Nisil; does not contain any magnet and is less prone to oxidation than Type K, and is resistant to sulfur and oxygen.

Noble metal types

Type R: Works with platinum-rhodium alloys; works well in high temperatures, but is easy to contaminate.
Type S: Utilizes platinum-rhodium alloys, a laboratory standard of high reproducibility, but is contaminated.
Type B: Incorporates platinum-rhodium alloys; it is targeted at very high temperatures, yet it should not be affected by contamination.

Technical specifications of the Thermocouple Sensor

We are notable Thermocouple Sensor Suppliers in Pune Here are the advanced technical specifications of Thermocouple Sensor-

Parameter	Description
Sensor Type	Thermocouple Temperature Sensor
Thermocouple Types	Type J, K, T, E, N, R, S, B (as per application)
Temperature Range	Type J: 0°C to +760°C Type K: -200°C to +1250°C Type T: -200°C to +400°C Type E: -200°C to +900°C Type N: -200°C to +1300°C Type R/S: 0°C to +1600°C Type B: 600°C to +1800°C
Accuracy Class	Class 1: ±(1.5°C or 0.4% of reading) Class 2: ±(2.5°C or 0.75% of reading) – as per IEC 60584
Junction Type	Grounded / Ungrounded / Exposed Junction
Output Signal	Millivolt (mV) signal proportional to temperature
Response Time	0.5 to 5 seconds (depending on sheath size and medium)
Construction Type	Simplex (Single Element) / Duplex (Dual Element)
Sheath Material	SS304, SS316, Inconel 600, or Ceramic (for high-temperature applications)
Sheath Diameter	3 mm to 12 mm (customizable)
Sheath Length	50 mm to 1000 mm (customizable as per requirement)
Insulation Material	Mineral Insulated (MI Cable), PTFE, Fiberglass, or Ceramic Beads
Connection Head Type	Die-cast Aluminum / Stainless Steel / Thermoplastic
Termination Type	Terminal Block / Plug & Socket / Lead Wires / Transmitter Head
Mounting Arrangement	Threaded (½” BSP/NPT), Flanged, or Compression Fitting
Cold Junction Compensation (CJC)	Available (manual or automatic)
Operating Pressure	Up to 100 bar (for MI construction)
Operating Environment	Suitable for air, gas, liquid, or metal surface contact
Power Supply (for Transmitter Type)	24V DC loop-powered
Output (with Transmitter)	4–20 mA / 0–10 V (optional)
Ambient Operating Temperature	-50°C to +85°C (for connection head)
Ingress Protection (IP Rating)	IP65 / IP67 (depending on design)
Signal Transmission Distance	Up to 100 meters (with transmitter output)
Standards Compliance	IEC 60584 / ASTM E230 / ANSI MC96.1
Calibration	Single or multi-point calibration available
Repeatability	±0.1% of full scale
Dielectric Strength	1500V AC for 1 second
Vibration Resistance	Up to 10 g (depending on sheath design)
Weight	Approx. 100 – 500 grams (depending on model)

Benefits/Features of Thermocouple Sensor

We are remarkable Thermocouple Sensor Dealers in Pune. Here are the key benefits of Thermocouple Sensor.

Wide Temperature Range: Mineral Insulated Thermocouple Sensor will be able to measure temperatures as low as -200 °C and as high as +1800 °C, depending on the type of thermocouple used (e.g., Type K, J, R, S, B).
Fast Response Time: Sensitive to changes in temperature, it reacts very fast, and the temperature shows the readings.
Durability and Ruggedness: This is designed to be used in severe conditions like high pressure, vibration and corrosive factors.
Compact and Simple Design: Weighing minimal, and can be installed easily, especially in cases that have limited space.
Cost-Effective Solution: Thermocouple Sensor Suppliers in Pune are much cheaper than other temperature sensors, such as RTDs, particularly in high temperatures.

Applications of the Thermocouple Sensor

As we are top Thermocouple Sensor Suppliers in Pune, we are Applicable in the following Areas-

Industrial Process Control: Applied in the chemical plants, refineries, and manufacturing plants to measure and control the process temperatures precisely.
Furnaces and Kilns: Checks high temperatures in the furnace, ovens and kilns involved in the processing of metals, ceramics and glass.
Power Generation: Industrial thermocouple sensors check the temperatures of boilers, turbines and exhaust systems in thermal power plants to check the efficiency and safety.
Petrochemical and Oil and Gas Industry: K-type thermocouple Sensor is applied in reactors, pipelines and high-pressure refineries, which are highly pressurized and hot.
Automotive Industry: Checks the exhaust, cylinder head and catalytic converter temperature of the monitors in terms of performance and emission control.

Why choose us?

High-Quality Manufacturing: Our thermocouples are constructed using high-grade metals and enhanced production methods to give them durability, accuracy and consistency in all operating conditions.
Wide Product Range: We sell all the varieties of thermocouples, Type K, J, T, E, N, R, S and B that can be used in various temperatures and industrial needs.
Custom-Built Solutions: The sensors are available in custom form to be tailored in length, choice of sheath material, choice of cable type, choice of junction style and fitting to suit exactly the application of the customer.

Surya Industrial Products is a Thermocouple Sensor Manufacturers in Pune, Suppliers and Dealers in Pune. Thermocouple Sensor is one of the safest and most applicable temperature measurement tools that have been used in industrial, commercial, and scientific fields. The thermocouples are also optimal in both high and low temperature processes because of their broad temperature range, quick response and robust construction, which can change thermal energy into electrical voltage as a result of the Setback effect, which offers the accurate and constant temperature readings that are vital in process control, safety and efficiency.

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