PID Controller Manufacturers in Pune

PID Controller in Pune - Surya Industrial Products

Surya Industrial Products is a Top PID Controller Manufacturers in Pune, Suppliers, and dealers in Pune. One of the most common feedback control mechanisms in industry and automation systems is a PID controller (Proportional-Integral-Derivative controller). The main aim of a PID controller is to keep a process at a desired value with minimal overshoot, quick response and stable operation.

What is a PID Controller?

A PID Controller Dealers in Pune is a very common feedback control device used in the industrial and automation industry that assists in controlling a process variable (temperature, pressure, flow, speed, etc.) to a desired set point. PID is an abbreviation that denotes Proportional, Integral, and Derivative, which are the three corrections provided by the controller to compute the corrections.

PID Controller Manufacturers in Pune, Suppliers, and dealers in Pune.

Types of PID Controller

As PID Controller Dealers in Pune. Below are the type of PID Controller.

  • On/Off Controllers: This is the simplest form, which only gives a binary response of either on or off to hold a process variable. It is commonly applied in temperature control, in which it is activated when the temperature falls below the set point and deactivated when the temperature exceeds the set point.
  • Proportional (P) Controllers: The output is adjusted in proportion to the current error. A current error is used to determine the latest output and ensure that the overshoot is avoided gradually by decreasing the output as the set point is approached.
  • Proportional-Integral (PI) Controllers: PID Controller Suppliers in Pune include an integral component on the proportional control, which rectifies previous mistakes. The integral term is the cumulative total of the error with time, removing the errors in the steady-state that a P controller may not remove.
  • Proportional-Derivative (PD) Controllers: This is proportional control with an added derivative term that predicts future errors, depending on the change of rate of the error at hand. This can assist in restraining overshoot as well as enhancing system stability; however, it is noise sensitive.
  • Proportional-Integral-Derivative (PID) Controllers: Unites all three control measures, namely, proportional, integral and derivative, to rectify current mistakes, eradicate previous accumulated mistakes and forecast future mistakes, respectively. This is to most accurately and consistently control.

Technical specifications of the PID Controller

We have added below a technical sheet of PID Controller Suppliers in Pune, that provides more technical information such as-

Parameter Description
Controller Type PID / ON–OFF / Auto-Tuning Digital Temperature Controller
Control Mode Proportional (P), Integral (I), Derivative (D), or Combined PID Control
Display Type Dual Digital Display (PV/SV) – LED / LCD
Display Range -1999 to +9999 (depending on sensor input type)
Input Type (Sensor Compatibility) Thermocouple (J, K, T, E, N, R, S, B) / RTD (Pt100) / 4–20 mA / 0–10 V
Control Output Type Relay Output / SSR Drive Output / Analog Output (4–20 mA or 0–10 V DC)
Control Accuracy ±0.3% of Full Scale (typical)
Sampling Rate 2–10 samples per second (depending on model)
Temperature Range -199°C to +1800°C (depending on input sensor type)
Resolution 0.1°C or 1°C (selectable)
Setpoint (SV) Adjustment Manual or Auto-Tuning with Soft Start Function
PID Parameters Individually adjustable (P, I, D, Cycle Time, Hysteresis)
Auto-Tuning Function Available – automatic PID parameter optimization
Control Action Heating / Cooling / Dual Action
Alarm Outputs 1 or 2 Alarms (Process High/Low, Deviation High/Low, Sensor Break, etc.)
Output Load Capacity Relay: 250V AC / 3A; SSR: 12V DC / 40 mA; Analog: 4–20 mA or 0–10 V
Power Supply 85–265V AC / 24V DC (depending on model)
Power Consumption ≤ 10 VA
Ambient Operating Temperature 0°C to +50°C
Ambient Humidity 35% to 85% RH (non-condensing)
Display Indications PV (Process Value), SV (Set Value), Output Status, Alarm Status
Input Impedance >10 MΩ for voltage input
Isolation Input, Output, and Power are optically isolated
Control Output Cycle Time 1 to 100 seconds (adjustable)
Mounting Type Panel Mount / DIN Rail Mount
Panel Cutout Size 48×48 mm, 72×72 mm, 96×96 mm, or custom sizes
Case Material Flame-retardant ABS Plastic
Weight Approx. 300 – 600 grams (depending on model)
Protection Class Front Panel IP65 / Rear Panel IP20
Communication Interface (Optional) RS485 (Modbus RTU protocol)
Cooling Method Natural Air Cooling
Standards Compliance CE / RoHS / ISO 9001 Certified

Benefits/Features of PID Controller

As the experienced PID Controller Dealers in Pune provide different types of benefits.

  • Accurate Control:
    PID Temperature Controllers: Control of the process variable to the required set point. Reduces the number of deviations and minimizes the errors.
  • Fast Response: PID Temperature Controller Manufacturers respond promptly to the alterations in the process or external disturbances. A Programmable PID Controller enhances the efficiency and performance of the system.
  • Removes Steady-State Error: The inherent feature is the component that ensures sure of correction of any long-term offset.
  • Predictive Action: The derivative element is a foresight of errors, which minimizes overshoot and oscillations.
  • Versatility: Digital PID Controller Manufacturers may be used to regulate temperature, pressure, flow, level, speed, and numerous others. Both continuous and batch processes are appropriate.

Applications of the PID Controller

As the leading PID Controller Suppliers in Pune, we provide various advanced features and widely used in various applications-

  • Temperature Control: Manufacturing and food processing Ovens, furnaces, heaters, and chillers. Regulation of constant and consistent temperatures in the chemical and plastic industry.
  • Pressure Control: It controls Hydraulic, compressors and boilers and ensures that pressure is maintained to guarantee safety and efficiency of processes.
  • Flow Control: Fluid handling systems, pumps and pipelines. Regulates the flow of liquid or gas to desired rates in the chemical industry, water treatment and the oil industry.
  • Level Control: It has Process industrial tanks, reservoirs and silos. Avoids overflow and dry-run situations through optimum maintenance.
  • Speed and Motion Control: Use Motors, conveyor, robotics and CNC machines. Offers accurate speed control and placement of automation.

Why choose us?

  • Technical Expertise: Senior team providing advice on selection, installation and tuning. The implementation of the controllers supports the PLCs, DCS, and automation.
  • Wide Industrial Experience: Relied on manufacturing plastic processing, chemical, and pharmaceutical, food, and automotive. Existence of a successful record of reliability in a variety of applications.
  • Cost-Effective Solutions: Reasonable prices without a reduction in quality. Prolonged controllers save on maintenance and replacement expenses.

Surya Industrial Products is a PID Controller Manufacturers in Pune, Suppliers, and Dealers in Pune. A PID controller is a very important component of the modern industrial and automation systems, which gives accurate, steady and efficient control of processes like temperature, pressure, flow, level and speed. It combines proportional, integral, and derivative actions to cut down the error, decrease overshoot and enhance the responsiveness of the system.

Reach out to us for more information!

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